Scale-Up From Nanoparticles to Nanomedicines

Lab to clinic scale-up, non-GMP preclinical batches, tech transfer and GMP readiness—Nanomedicine scale-up built to accelerate clinical progress.

MyBiotech scales complex nanoparticle processes from laboratory scale to preclinical and clinical manufacturing volumes with a proven, structured approach. We define critical process parameters, protect critical quality attributes (CQAs), and translate development work into robust, reproducible production. Nanomedicine scale-up from pilot and preclinical batches to GMP-ready tech transfer, we help reduce risk and shorten timelines on the path to clinic.

Lab-to-clinic nanoparticle scale-up for nanomedicine manufacturing

From Lab to Clinic

We enable phase-appropriate nanoparticle scale-up to deliver the volumes and documentation needed for IND/IMPD programs—without compromising performance.

Microreactor technology supporting scalable nanoparticle manufacturing

Preclinical Nanomedicine

Production of well-characterized preclinical batches to support IND/IMPD-enabling studies, including tox and efficacy packages where required.

CQA-driven process development and tech transfer to GMP

Tech transfer to GMP

Process optimisation and structured tech transfer into full GMP manufacturing environments—supported by GMP-aligned documentation, risk assessments, and control strategies.

Nanomedicine scale up

Translational R&D

We bridge early development and GMP production, ensuring quality and manufacturability at every stage starting with clinical manufacturing scale-up

Nanomedicine Scale-Up & Process Development Capabilities

Our nanomedicine scale-up services enable a smooth transition from concept to clinic, including:

  • Lab-to-clinic scale-up strategy and process definition

  • Identification of CPPs and linkage to CQAs

  • Robust in-process controls and batch-to-batch consistency

  • Material and process comparability support

  • GMP-aligned documentation for transfer readiness

 

What You Receive:
  • Scale-up strategy and phase-appropriate development plan

  • CQA/CPP linkage and control strategy summary

  • Manufacturing instructions 

  • IPC plan and sampling strategy

  • Process risk assessment  and mitigation actions

  • Batch records for pilot and preclinical batches

  • Data package for comparability (process + analytical)

  • Tech transfer package for GMP readiness and execution

Expertise You Can TRUST

For IND/IMPD-enabling studies, we manufacture well-characterized preclinical batches with GMP-representative CQAs—supporting tox, efficacy, and formulation-performance packages where required. We focus on reproducibility, documentation discipline, and analytics that translate into clinical-stage expectations.

Nanomedicine scale-up

Preclinical Batches

We manufacture preclinical nanoparticle batches that are designed to be predictive for clinical manufacturing. Using scalable, controlled processes and a CQA-driven approach, we produce reproducible batches suitable for efficacy and tox studies, stability testing, and reference material generation. Each campaign is supported by defined raw-material requirements, documented processing parameters, in-process controls.

lab-to-clinica scale-up

Technology

We leverage scalable production concepts—including microreactor-based approaches—to improve control over critical process conditions and reduce batch-to-batch variability. The goal is straightforward: repeatable particle formation, tight distributions, and transferable processes that remain stable as volumes increase.

Nanoparticle scale-up

Characterisation & Analytics

To ensure preclinical batches are truly representative and de-risk the transition toward GMP, we perform comprehensive, fit-for-purpose characterisation using orthogonal analytical methods. All results are compiled into a structured data package with clear method descriptions, acceptance criteria where applicable, and trending across batches—supporting comparability, tech transfer, and later CMC/IMPD inputs.

REgulatory and CMC support

Regulatory and CMC Support

We provide hands-on CMC support to help you move from development data to a regulatory-ready story. This includes building a phase-appropriate CMC strategy, defining CQAs and a control strategy, and preparing structured inputs for IND/IMPD packages. We also support risk-based documentation (e.g., QRM/FMEA), justification of materials and critical process parameters, and alignment of analytical methods and stability-indicating assays with clinical-stage expectations

Our Scale-Up Framework (Lab → Pilot → Preclinical → GMP-ready)

1) Define the target product profile (TPP) and CQAs

We align on the intended route of administration and clinical objectives, then translate them into measurable CQAs (e.g., particle size/PDI, potency, loading, release, sterility assurance strategy, stability).

2) Map CPPs and establish a design space

We identify the process parameters that control CQAs and use structured experiments to define robust operating ranges.

3) Build in-process controls 

We implement IPCs that can be carried forward into GMP—supporting batch-to-batch consistency and meaningful trending.

4) Engineer a transferable process and control strategy

We consolidate critical know-how into a tech-transfer package that supports GMP execution, risk management, and documentation readiness.

5) Demonstrate comparability across scale

We generate data that supports material/process comparability and reduces risk when moving from development batches to clinical supply.